1. Profile:
1.1 Thickness: 2.0-2.5mm
1.2 Specification: two profiles, 150/170mm
2. Process
Decoiler---leveler---servo feeder---power press punching---roll forming---cutting---table
3.Decoiler and leveler attached:
3.1decoiler: width available: 450mm;
3.2Coil weight: 3 tons
3.3Coil innder diameter: 450-550mm
3.4Coil outer diameter: 1500mm
3.5Hydraulic power: 1kw
3.6Leveler input width max 400mm
3.7Leveler thickness range: 0.7-3.0mm
3.8Leveler rolls: 11 leveling rolls and 2 pairs feeding rolls
3.9Motor: 2kw
4.Servo feeder: 2.6kw
4.1servo feeder width max 400mm
4.2Servo feeder thickness range: 0.7-3.0mm
4.3Servo motor: 2.6kw
4.4Feeding accuracy: 0.1mm
5.Punching mold:
5.1mold dimension: 650x550mm
5.2Mold pins material: D2
5.3Heat treatment: vacuum hardening
5.4Punch height: 10-30mm
5.5No. Of lines in mold: 4 lines
5.6Location punch
6. Roll Forming Machine
6.1 Shaft diameter: 70mm 45# steel harden treatment
6.2 Roller Material: Cr12
6.3 Stations: 16 stations
6.4 Transmission: gearbox
6.5 Forming speed: 10m/min
6.6 Motor: 22kw
6.7 Structure: independent stand 50mm thickness
6.8 base structure: 35mm, 12mn, 10mm steel plate welded
6.9 width adjustment: manually by spacers
7. Hydraulic cutting
7.1 Material of blade Cr12 steel, 2 pairs
7.2 fly cut
7.3 hydraulic power: 22kw
8. Control System
8.1 Screen: touch screen
8.2 PLC: Delta
8.4 encoder and sensors: Delta/Omron
9.Run out table:
3m x 2 pieces
